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Front End Geometry Technical Article


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The following article is reproduced with permission from Kart Oz Magazine.
All credits and copyrights belong to Kart Oz Magazine.

Steering and Front-End Setups


For obvious reasons, the steering system of a kart is rather important. All too often the components connecting the steering wheel to the front tyres - their condition, how they are fitted together and their alignment - don't receive the amount of attention they should. Apart from dangerous consequences of component failure, poor front-end alignment also costs speed down the straight AND through the corners, and can also lead to excessive tyre wear.

Try this: Inflate your tyres to race pressure. remove the chain (unless it's a Rotax or Leopard - they've got a clutch). Put the kart on a smooth concrete or asphalt surface, and install a driver. With the steering straight, push it along. If all wheel bearings are in good condition, the kart should easily roll forward, and keep rolling some distance. Give it another push, but this time have the driver hold a little bit of lock on the steering. Notice how much more difficult it is to get the kart mobile, and how quickly it comes to a stop? A number of factors contribute to this, but it amply demonstrates the point that as soon as a tiny bit of steering angle is introduced, the increase in rolling resistance (drag) is dramatic. For this reason, a poorly aligned chassis will be slow, and it doesn't take much work to get the lost speed back.

To start with, we need to acquaint you with some terms that are used in this article. If a component has a proper name, we will use it.

STUB AXLE:
The stub axle is the pivoting member that includes the front axle and steering arm. Two different stub axle configurations are in common use today. If the pivot bearings are carried in the stub axle (such as Tony Kart, Arrow, Monaco, CRG, etc), it is called a 'male' stub axle. If the bearings are carried in the chassis (eg Azzuro, Monza, earlier OCR and Swiss Hutless), it is a female stub axle. There are point in favour of each design, and we will discuss these later on.


STEERING ARM:
The steering arm is the arm projecting rearwards from the stub axle, to which the tie rods attach. These are usually angled inwards in order to give an amount of Ackerman geometry.

PITMAN ARM:
The pitman arm is the correct name for the lever, which protrudes from the steering column, and to which are connected the tie rods. The pitman arm may be a simple straight arm, a triangular bracket or a combination of both. This 'belt and braces' approach should tell you that even the kart designers are not fully convinced which design is better.

TIE RODS:
The tie rods are the adjustable links that connect the pitman arm and the stub axles. They are usually either solid rod or tubular aluminium.

KINGPIN:
The kingpin is the correct name for the bolt about which the stub axle pivots. 

The angles and forces we will discuss are;

ACKERMAN:
Ackerman, in karting, is more an effect rather than true Ackerman. the effect of Ackerman geometry is to cause the inside wheel to turn more than the outside when the kart is steered. The original intention of Ackerman when it was invented in the 1800s was to allow the inside and outside wheels to turn around a common centre, thus avoiding tyre scrub when turning. In karting, this is still a factor, but the Ackerman effect of toeing out the wheels progressively more as the steering is turned is used to accentuate weight jacking, which we will discuss later on.


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Revised: November 09, 2004 .